Volkswagen R32 Paddle Shifter
The client wanted to offer an after-market replacement shift paddle for the VW R32, the high performance version of the Golf.  LTS services included:

– Reverse engineering the OEM paddle interface
– Concept designs
– CAD models of new design
– Rapid prototype plastic model
– Application fitting and testing
– Manufacturing drawings of production design
– Technical interface with low-volume manufacturer (spin casting)

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Ambi-Handle
The client needed a 3D model created of a organic hand-form shape to be used in a wheelchair handle new product offering.  LTS services included:

– Free-form CAD model based on laser scan
– Refined model based on customer requirements and feedback

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6mm Hex Tool
The client needed a custom fastener removal tool for 6mm-hex socket head cap screws.  LTS services included:

– Collaboration with the client to refine the tool design for function and manufacturability
– Created CAD models of all parts and assemblies
– Interfaced with 3rd party suppliers of custom parts (retainer springs)
– Performed fit study and tolerance stack-up on the final design
– Created manufacturing drawings of all parts and assemblies
– Interfaced with machine shops and obtained quotes for prototype parts

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